2-3rd December, 2026 - Athlone International Arena. Athlone. Ireland
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EXHIBITOR SPOTLIGHT: TELSONIC UK LTD

Meet the companies behind the technology at Plastics Live Ireland 2026.

As manufacturers seek greater precision, efficiency and consistency in their production processes, advanced joining technologies and automation are playing an increasingly important role.

At Plastics Live Ireland 2026, Telsonic UK Ltd will be highlighting how ultrasonic welding, precision joining and bespoke automation can help manufacturers improve production performance, strengthen process control and achieve reliable, repeatable results.

With expertise spanning ultrasonic plastic and metal welding, specialist cutting technologies and fully integrated automated production systems, Telsonic supports manufacturers across automotive, medical, healthcare, plastics, battery and electronics applications.

We caught up with the Telsonic UK team to learn more about their capabilities, the manufacturing challenges their technologies can address and what visitors can discuss with their specialists at Stand D8 this December.


Q1. Tell us about Telsonic UK and what you do.

Telsonic UK Ltd is a specialist provider of ultrasonic technologies, precision joining solutions and bespoke automated production systems.

Established in 1977 as the first subsidiary of the TELSONIC Group, the company is based in Poole, Dorset, where its recently expanded facility includes a dedicated trial and demonstration laboratory.

The facility allows customers to explore ultrasonic technologies, assess applications and develop suitable joining and production solutions.

Telsonic UK’s capabilities include tooling design supported by finite element analysis (FEA) simulation, alongside expert recommendations on joint design and process development.

Its extensive technology portfolio includes:

  • Ultrasonic plastic welding.
  • Ultrasonic metal welding.
  • Ultrasonic food cutting and rigid material cutting.
  • Ultrasonic sieving and cleaning.
  • Vibration welding.
  • Automated production systems and special-purpose machinery.

The company supplies everything from handheld ultrasonic equipment and benchtop systems to fully customised welding and automation solutions.

Telsonic UK also works with OEMs and specialist machine builders, integrating ultrasonic technologies into new or existing production equipment.

Serving customers across the UK and Ireland, its experienced engineering team combines application knowledge, tooling expertise and automation capabilities to address demanding manufacturing requirements.

Q2. What can visitors expect from Telsonic UK at Plastics Live Ireland 2026?

At Stand D8, Telsonic UK will focus on how ultrasonic welding and automation can work together to deliver more efficient, controlled and traceable manufacturing processes.

A key area of discussion will be the integration of ultrasonic joining technologies into automated production environments, moving beyond standalone welding operations towards fully connected manufacturing solutions.

Visitors will have the opportunity to speak with Telsonic’s specialists about a wide range of applications, including:

  • Complex plastic welding and sealing: Joining intricate plastic components with precision and consistency.
  • Insert and staking applications: Using ultrasonic energy for component assembly and fastening.
  • Leak-tight and hermetic sealing: Developing reliable sealing solutions for demanding applications.
  • Sensitive components and electronics: Addressing joining requirements where precision and process control are essential.
  • Multi-point and automated welding: Supporting higher-volume production and repeatable assembly processes.
  • Process monitoring and quality assurance: Improving production visibility and consistency.
  • Production equipment integration: Incorporating ultrasonic technologies into existing manufacturing lines.
  • Bespoke automation: Developing special-purpose machinery tailored to individual production requirements.

Whether you’re evaluating ultrasonic welding for a new application, looking to automate an existing process or experiencing difficulties with a current joining method, Telsonic’s team will be available to discuss potential solutions.

Q3. What manufacturing challenges are Telsonic UK’s solutions helping to address?

Manufacturers often face challenges when joining complex components, maintaining consistent weld quality or integrating assembly processes into increasingly automated production environments.

Telsonic UK addresses these requirements through a combination of ultrasonic technology, specialist tooling design, application engineering and bespoke automation.

Improving joining precision and consistency

Ultrasonic welding provides a controlled joining process for suitable plastic and metal components, supporting repeatable results across demanding manufacturing applications.

Addressing complex component designs

Through tooling expertise, FEA simulation and joint design recommendations, Telsonic helps customers evaluate challenging applications and identify suitable joining approaches.

Supporting automation and productivity

Integrating ultrasonic technologies into automated production systems can help manufacturers streamline assembly processes, reduce manual intervention and improve production consistency.

Strengthening process control and traceability

Process monitoring and quality assurance capabilities can support manufacturers seeking greater visibility and control over critical joining operations.

Developing application-specific solutions

Where standard equipment is not suitable, Telsonic can develop bespoke systems that combine ultrasonic technologies with other production and automation equipment.

For manufacturers facing a particularly difficult joining or assembly challenge, the team encourages visitors to bring component drawings, samples or details of their current production process to Stand D8.

These discussions provide an opportunity to explore technical requirements and identify potential approaches before progressing to application trials or system development.

Q4. Why is Telsonic UK exhibiting at Plastics Live Ireland 2026?

Plastics Live Ireland provides Telsonic UK with an opportunity to connect directly with manufacturers, engineers and production specialists seeking advanced joining and automation solutions.

With applications spanning plastics, medical devices, healthcare products, automotive, electronics and battery manufacturing, Telsonic’s technologies are relevant to a broad range of industries represented at the event.

The exhibition offers a focused environment for discussing real production challenges, exploring opportunities for process improvement and introducing manufacturers to the capabilities of ultrasonic technology.

Telsonic’s expertise is particularly relevant to:

  • Injection moulders and plastics processors exploring joining and assembly solutions.
  • Medical device and healthcare manufacturers requiring precise and repeatable component joining.
  • Automotive and electronics manufacturers working with complex assemblies and sensitive components.
  • Production and automation engineers looking to integrate ultrasonic processes into manufacturing equipment.
  • OEMs and specialist machine builders developing customised production systems.

The event provides an opportunity to build technical relationships and explore how Telsonic’s application engineering and automation capabilities can support manufacturing projects across Ireland.

Q5. Which trends will have the greatest impact on plastics manufacturing in the coming years?

Several developments are increasing the importance of precision joining technologies and integrated manufacturing systems.

Greater integration of automation

Manufacturers are increasingly looking to connect individual production processes into more efficient, coordinated manufacturing systems.

Integrating ultrasonic welding into automated production lines can help improve repeatability, streamline assembly and reduce reliance on manual operations.

Increasing demand for process monitoring and traceability

As manufacturers place greater emphasis on quality assurance, particularly in demanding applications, the ability to monitor and control joining processes is becoming increasingly valuable.

More complex component designs

Advances in product design and manufacturing are creating new joining challenges, particularly where components are intricate, sensitive or require specialised sealing and assembly techniques.

Continued focus on manufacturing efficiency

Manufacturers will continue to seek production technologies that support reliable performance, efficient cycle times and consistent output.

For Telsonic UK, these developments highlight the value of combining specialist joining expertise with automation, tooling design and application-specific engineering.

Q6. Why should manufacturers attend Plastics Live Ireland 2026?

Plastics Live Ireland provides an opportunity for manufacturers, technology providers and engineering specialists to connect in a focused industry environment.

For companies evaluating joining and automation technologies, face-to-face discussions can be particularly valuable when applications involve complex geometries, demanding quality requirements or existing production challenges.

The event brings together expertise from across plastics processing, machinery, tooling, automation and advanced manufacturing, creating opportunities to explore solutions that may not be immediately apparent through conventional supplier research.

Visitors can discuss technical requirements directly with specialists, compare different approaches and identify opportunities for future collaboration.

For those experiencing challenges with plastic welding, component assembly, sealing or automated production, Telsonic UK encourages visitors to bring their application details and discuss potential solutions with the team.

Bring your drawings. Bring your samples. Bring your joining challenges.

The Telsonic UK team will be available at Stand D8 to explore how ultrasonic technology and automation could support your manufacturing requirements.


Facing a challenging plastic welding, sealing or automated assembly application?

Meet Telsonic UK at Stand D8

Connect with the Telsonic UK team at Plastics Live Ireland 2026 to discuss precision ultrasonic joining, specialist tooling and bespoke automated production solutions.

Whether you’re developing a new product, improving an existing joining process or exploring opportunities to automate production, Telsonic’s application engineering expertise can help you identify potential solutions.

2–3 December 2026
Athlone International Arena | TUS Athlone Campus, Ireland

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